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AF115 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
PRMCAS extra high precision AF115 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields
and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications
Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Helical gear planetary reducer can be used to drive the driver of various packaging equipment such as sealing machines and printers to achieve efficient and accurate packaging movements.
Textile machinery: Helical gear planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Helical gear planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Helical gear planetary reducer can be used as high-precision, high-performance, high-reliability forces, which are widely used in aircraft, missiles, satellites, aerospace and other aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Helical gear planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Helical gear planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
The above are some of the machine segments applicable to helical gear planetary reducer, which can be applied to many other fields.
KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
Helical gear design: The gear surface of the planetary gear and solar gears of the planetary reducer is oblique angle, not a straight gear design. This oblique teeth design makes the mesh of gears smoother, reduces the noise and vibration of the gear, and improves the stability and accuracy of the transmission.
High drive efficiency: Due to the use of oblique teeth design, the oblique teeth reducer reduce the area of the gear surface contact area and reduce the loss of friction. Therefore, the oblique planet reducer has high transmission efficiency and can more effectively pass the input torque to the output end.
High -torque density: Planet reducer transmission through multi -stage planet wheels, so that the input torque can be scattered to multiple planet wheels. This design improves the torque density of the reducer and enables it to provide large output torque at a smaller volume and size.
The compact structure: The oblique teeth design of the planetary gear and solar gear of the planetary reducer makes the overall structure of the reducer more compact. Compared with other types of reducers, diagonal gear planet reducer can provide higher output torque and transmission ratios in the same size.
High rigidity and stability: The planetary gears and solar gears of the planet reducer are rigid structures, which can provide high rigidity and stability. This makes the reducer show better performance under high load and high -speed exercise, and can maintain accurate transmission ratio and stability of movement.
Reliability and durability: The oblique planet reducer uses high -intensity materials and precision manufacturing processes, which has high reliability and durability. It can maintain stable performance in long -term operation and have a long life.
In summary, the slashing gear planet deceleration machine has the characteristics of oblique teeth design, high transmission efficiency, high torque density, compact structure, high rigidity and stability. These characteristics have widely used the oblique planet reducer to be widely used in the precision industry, which improves equipment accuracy and workpiece quality.
2. Technical Specifications
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AF115 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 3000 |
| Max. Input Speed (RPM) | 6000 |
| Max. Radical Force (N) | 2400 |
| Max. Axial Force (N) | 2200 |
| Efficiency | 97% for 1-stage or 95% for 2-stage |
| Noise (dB) | 62 |
| Average Lifetime (hour) | 20000 |
AF115 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 120 | 180 | 180 | 180 | 120 |
| Emergency Stop Torque (N) | 360 | 540 | 540 | 540 | 360 |
| Rotor Inertia (Kgcm2) | 3.25 | 2.74 | 02.71 | 2.62 | 2.57 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
and <5arcmin for P1precision |
AF115 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 180 | 230 | 230 | 255 | 230 | 180 | 255 | 230 | 255 | 180 | 120 |
| Emergency Stop Torque (N) | 540 | 690 | 690 | 765 | 690 | 540 | 765 | 690 | 765 | 540 | 360 |
| Rotor Inertial (kg.cm2) | 2.56 | 1.75 | 01.5 | 1.49 | 1.3 | 1.3 | 1.3 | 1.3 | 1.5 | 1.5 | 1.5 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or need any customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
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Precise Helical Planetary Gearbox High Torque Low Noise AF115 Series Images
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